
山東蘭天篷膜安裝工程有限公司
聯(lián)系人:張經(jīng)理
電話:15064156568
網(wǎng)址:http://
地址:山東省濟(jì)南市市中區(qū)建設(shè)路99-5號(hào)一層?xùn)|戶
濟(jì)南伸縮棚的伸縮原理與技術(shù)實(shí)現(xiàn)
伸縮棚作為戶外空間遮陽擋雨的常用設(shè)施,其核心功能在于通過機(jī)械結(jié)構(gòu)實(shí)現(xiàn)篷布的快速展開與收攏。濟(jì)南地區(qū)制造的伸縮棚,憑借其穩(wěn)定性和適應(yīng)性,廣泛應(yīng)用于商業(yè)街區(qū)、住宅陽臺(tái)及工業(yè)倉儲(chǔ)場(chǎng)景。其伸縮原理主要依托于以下技術(shù)體系:
As a commonly used facility for outdoor space shading and rain protection, the core function of the retractable shed is to achieve rapid unfolding and folding of the tarpaulin through mechanical structure. The retractable shed manufactured in Jinan area is widely used in commercial districts, residential balconies, and industrial warehousing scenarios due to its stability and adaptability. The principle of its scalability mainly relies on the following technical systems:
一、機(jī)械傳動(dòng)系統(tǒng)設(shè)計(jì)
1、 Design of Mechanical Transmission System
伸縮棚的骨架通常由高強(qiáng)度鋁合金或鍍鋅鋼管構(gòu)成,通過交叉式或平行式連桿機(jī)構(gòu)實(shí)現(xiàn)伸縮。關(guān)鍵技術(shù)包括:
The skeleton of a retractable shed is usually composed of high-strength aluminum alloy or galvanized steel pipes, which are extended and retracted through cross or parallel linkage mechanisms. Key technologies include:
剪式升降結(jié)構(gòu):采用多組交叉連桿,通過電動(dòng)推桿或手動(dòng)搖桿驅(qū)動(dòng)連桿同步運(yùn)動(dòng)。某型號(hào)伸縮棚測(cè)試表明,剪式結(jié)構(gòu)可使展開面積提升,且抗風(fēng)能力達(dá)8級(jí)。
Scissor type lifting structure: Multiple sets of cross links are used, and the links are synchronously driven by electric push rods or manual joysticks. The test of a certain model of retractable shed shows that the shear structure can increase the unfolded area and the wind resistance can reach level 8.
導(dǎo)軌滑輪系統(tǒng):在棚體兩側(cè)安裝C型鋼導(dǎo)軌,內(nèi)置雙排尼龍滑輪,確保伸縮過程平穩(wěn)無卡滯。某企業(yè)產(chǎn)品數(shù)據(jù)顯示,滑輪使用壽命可達(dá)次以上。
Guide rail pulley system: Install C-shaped steel guide rails on both sides of the shed, with built-in double row nylon pulleys to ensure smooth and unobstructed expansion and contraction processes. The product data of a certain enterprise shows that the service life of the pulley can reach more than times.
同步傳動(dòng)裝置:通過鏈條、齒輪或同步帶連接各運(yùn)動(dòng)單元,某研發(fā)機(jī)構(gòu)開發(fā)的差速補(bǔ)償機(jī)構(gòu),使多組連桿展開誤差控制在以內(nèi)。
Synchronous transmission device: a differential compensation mechanism developed by a research and development institution, which connects various motion units through chains, gears, or synchronous belts, to control the unfolding error of multiple connecting rods within a certain range.
二、驅(qū)動(dòng)方式與控制邏輯
2、 Drive mode and control logic
電動(dòng)驅(qū)動(dòng):采用管狀電機(jī)或減速電機(jī),通過遙控器或智能面板控制。某電機(jī)供應(yīng)商產(chǎn)品參數(shù)顯示,其220V電機(jī)扭矩可達(dá),可驅(qū)動(dòng)寬度伸縮棚。
Electric drive: using tubular motor or deceleration motor, controlled by remote control or intelligent panel. The product parameters of a certain motor supplier show that its 220V motor has a torque of up to, and can drive a wide telescopic shed.
手動(dòng)應(yīng)急系統(tǒng):配備手搖曲柄或拉繩裝置,確保斷電時(shí)仍能操作。某測(cè)試表明,手動(dòng)模式下完成伸縮僅需。
Manual emergency system: equipped with a hand crank or rope pulling device to ensure operation even in the event of a power outage. A certain test shows that in manual mode, completing scaling only requires.
智能感應(yīng)控制:部分高端產(chǎn)品集成風(fēng)雨傳感器,當(dāng)風(fēng)速超過或檢測(cè)到降雨時(shí),自動(dòng)觸發(fā)收攏程序。某案例中,該系統(tǒng)使戶外家具損壞率降低。
Intelligent sensing control: Some high-end products integrate wind and rain sensors, which automatically trigger the retraction program when the wind speed exceeds or rainfall is detected. In a certain case, the system reduced the damage rate of outdoor furniture.
三、篷布張緊與防水技術(shù)
3、 Tensioning and Waterproof Technology of Tarpaulin
彈性張緊機(jī)構(gòu):在棚體兩端設(shè)置彈簧卷軸或氣彈簧,使篷布始終保持張緊狀態(tài)。某實(shí)驗(yàn)數(shù)據(jù)顯示,張緊力可調(diào)范圍為,適應(yīng)不同材質(zhì)篷布。
Elastic tensioning mechanism: Spring rollers or gas springs are installed at both ends of the canopy to keep the canvas in a tensioned state at all times. A certain experimental data shows that the adjustable range of tension is to adapt to different materials of tarpaulins.
防水接縫處理:采用高頻熱合工藝拼接篷布,接縫強(qiáng)度達(dá)母材的以上。某企業(yè)通過納米涂層技術(shù),使篷布靜水壓提升。
Waterproof joint treatment: high-frequency heat sealing technology is used to splice the tarpaulin, and the joint strength is above that of the base material. A certain enterprise has increased the static water pressure of tarpaulins through nano coating technology.
排水系統(tǒng)設(shè)計(jì):在導(dǎo)軌末端設(shè)置集水槽,通過軟管將雨水引流地面。某斜坡式設(shè)計(jì)可使排水效率提升,避免積水滲入結(jié)構(gòu)內(nèi)部。
Drainage system design: Install a collection tank at the end of the guide rail to divert rainwater to the ground through a hose. A sloping design can improve drainage efficiency and prevent water from seeping into the interior of the structure.
四、材料科學(xué)與耐候性保障
4、 Materials Science and Weather Resistance Guarantee
骨架材料選擇:鋁合金型材需通過T6熱處理,屈服強(qiáng)度達(dá)以上。某鹽霧試驗(yàn)表明,鍍鋅鋼管耐腐蝕周期可達(dá)。
Selection of skeleton material: Aluminum alloy profiles need to undergo T6 heat treatment to achieve a yield strength of above. A salt spray test showed that the corrosion resistance period of galvanized steel pipes can reach.
篷布材質(zhì)優(yōu)化:采用PVC涂層聚酯纖維或腈綸材質(zhì),某測(cè)試顯示,該材料在紫外線照射后斷裂強(qiáng)度保留率仍達(dá)。
Optimization of tarpaulin material: PVC coated polyester fiber or acrylic fiber material is used. A certain test shows that the material still retains its fracture strength after UV irradiation.
連接件防護(hù):所有金屬連接件需進(jìn)行達(dá)克羅處理,某沿海項(xiàng)目應(yīng)用年后,銹蝕面積僅占。
Connector protection: All metal connectors need to be treated with Dacromet. After years of application in a coastal project, the corroded area only accounts for.
五、安裝調(diào)試與維護(hù)要點(diǎn)
5、 Key points for installation, debugging, and maintenance
基礎(chǔ)固定方式:根據(jù)使用場(chǎng)景選擇膨脹螺栓、化學(xué)錨栓或預(yù)埋件固定。某風(fēng)洞試驗(yàn)表明,正確安裝的伸縮棚抗風(fēng)能力提升。
Basic fixing method: Choose expansion bolts, chemical anchor bolts, or embedded parts for fixing according to the usage scenario. A wind tunnel test showed that the wind resistance of a correctly installed retractable shed is improved.
限位校準(zhǔn):通過行程開關(guān)或編碼器設(shè)定展開/收攏極限位置,某產(chǎn)品因限位失效導(dǎo)致電機(jī)燒毀,凸顯校準(zhǔn)重要性。
Limit calibration: By setting the expansion/contraction limit position through a travel switch or encoder, a certain product's motor burned out due to limit failure, highlighting the importance of calibration.
定期保養(yǎng):建議每季度潤滑傳動(dòng)部件,每年檢測(cè)電機(jī)絕緣性能。某維護(hù)案例顯示,規(guī)范保養(yǎng)可使產(chǎn)品壽命延長。
Regular maintenance: It is recommended to lubricate the transmission components quarterly and test the motor insulation performance annually. A maintenance case shows that standardized maintenance can extend the lifespan of products.
濟(jì)南伸縮棚通過機(jī)械傳動(dòng)、智能驅(qū)動(dòng)及材料科學(xué)的協(xié)同創(chuàng)新,實(shí)現(xiàn)了、穩(wěn)定的伸縮功能。其設(shè)計(jì)兼顧了操作便捷性、環(huán)境適應(yīng)性與維護(hù)經(jīng)濟(jì)性,為戶外空間利用提供了靈活解決方案。隨著物聯(lián)網(wǎng)技術(shù)的融入,未來伸縮棚將向“自適應(yīng)環(huán)境、遠(yuǎn)程監(jiān)控、能源自給”方向演進(jìn),進(jìn)一步提升用戶體驗(yàn)。
Jinan telescopic shed has achieved efficient and stable telescopic function through collaborative innovation of mechanical transmission, intelligent drive, and material science. Its design takes into account operational convenience, environmental adaptability, and maintenance economy, providing flexible solutions for outdoor space utilization. With the integration of IoT technology, future retractable sheds will evolve towards "adaptive environment, remote monitoring, and energy self-sufficiency", further enhancing user experience.
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